Recent Projects
Production Engine Control Module (ECM) End of Line Tester
Tier 1 Heavy-Machinery Supplier required a comprehensive end-of-line tester for their Engine Control Module (ECM) production line. Over 1,000 custom tests needed to be developed with each step requiring unique ECM control & waveform analysis.
Non-invasive compressed air metering
Siemens Energy required a comprehensive process measurement system to acquire compressed air flow rates on two 8” supply lines at an automotive OEM.
Thermal vision inspection system
An existing electromechanical automotive test system required specialized thermal vision integration and communication software upgrades.
Thermal chamber performance tester
Commercial grade thermal insulation testing was required for production batches of customer containers (100% Inspection). Designed & developed system capable of testing seven units simultaneously.
High voltage coolant heater inspection
An automotive manufacturer required a quality inspection end-of-line tester for their high-voltage coolant heater production assembly line.
R&D thermal chamber performance tester
Manual R&D testing of thermal chambers resulted in significant post-processing of data, the potential for inconsistency in data or test setup, and required waiting several days for performance results.
Machine utility measurement system
A non-invasive solution for capturing compressed airflow and cooling water flow into large machinery to validate adequate supply at final location.
SIPA machine data acquisition & analytics software
Large-scale process optimization was required on a SIPA extrusion blow molding production line.
In-line bottle wall thickness measurement system
End Customer would no longer accept product (bottles) unless 100% inspection was performed on every bottle at critical wall thickness locations.
Military automated frequency sweep program
Frequency sweep testing of military-grade bunkers required 2 weeks of manual testing. Novum reduced this to 2 days with automation.
Medical CAM durability test stand
Durability testing of medical-grade clamps required arduous days of manual operation. Customer needed an automated solution within 2 months.
Commercial clutch fan production testing
30 Year old control system was becoming unreliable and costly to maintain. Novum fully upgraded electrical enclosures & custom LabVIEW software.
Production sensor exercise rig
Manual exercising rig of load cells required upgrades in order to increase reliability and integrate a sensor feedback loop to minimize overall test time
Automated consumer PC power testing software
Tier 1 PC Manufacturer’s obsolete test software was unreliable & causing severe downtime. New client-server PC power testing software was required.
Planetary gearbox end-of-line tester
A gearbox manufacturing line overseas required an end-of-line tester for 100% inspection to insure proper assembly.